Chemical Engineer
Join a collaborative, safety‑minded team as a Chemical Engineer to design, scale, and optimize lab‑to‑light production processes with R&D, QA, and operations — safe, reproducible results.
We are seeking a collaborative, detail‑oriented, and safety‑focused chemical engineer to support laboratory, pilot, and light production operations. The successful candidate will partner with R&D, operations, quality, suppliers, and regulatory stakeholders to design, optimize, and scale chemical processes that deliver safe, cost‑effective, and reproducible products. This role requires strong systems thinking, hands‑on process engineering experience, excellent communication, and a commitment to continuous improvement and operational excellence.
Key Responsibilities
Design, evaluate, and optimize chemical processes and unit operations across lab, pilot, and light production scales, including reaction engineering, separations, heat and mass transfer, and material handling.
Develop and execute scale‑up strategies, pilot plans, and process transfer activities to ensure safe, robust, and reproducible manufacturing transitions from lab to pilot and production.
Collaborate with R&D, QA/QC, and operations to define process requirements, acceptance criteria, and control strategies that support product quality and manufacturability.
Lead process hazard analyses, risk assessments (e.g., HAZOP, FMEA), and implement engineering controls, safeguards, and operating procedures to mitigate risks and ensure safe operations.
Develop, validate, and maintain process documentation including process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), standard operating procedures (SOPs), batch records, and process descriptions.
Design and oversee experiments for process characterization, parameter studies, and robustness testing; analyze data using statistical methods and present findings and recommendations to stakeholders.
Support equipment selection, specification, procurement, installation, and qualification (IQ/OQ/PQ) activities in coordination with engineering and operations teams.
Provide technical support for production troubleshooting, root cause investigations, and corrective/preventive actions (CAPA) to resolve process deviations and improve yield and reliability.
Implement process control strategies, sampling plans, and monitoring approaches to maintain process stability and ensure consistent product performance.
Contribute to continuous improvement initiatives (e.g., Lean, Six Sigma) to reduce waste, improve throughput, and lower cost of goods while maintaining safety and quality standards.
Work with suppliers and internal teams to ensure material specifications, handling, and storage support process needs and product integrity.
Train and mentor technicians, operators, and early‑career engineers on process fundamentals, safe operating practices, and experimental techniques.
Support regulatory and compliance activities by providing technical input for submissions, process descriptions, and responses to inspections when applicable.
Required Qualifications - Skills & Experience
Bachelor’s degree in Chemical Engineering or a closely related engineering/science discipline, or equivalent professional experience.
3+ years of progressive process engineering experience in laboratory, pilot, or light industrial environments with hands‑on work in reaction, separation, or process scale‑up activities.
Practical experience with process design tools and documentation (PFDs, P&IDs, mass/energy balances) and familiarity with equipment common to chemical processing (reactors, distillation, filtration, heat exchangers, pumps).
Demonstrated experience in process characterization, scale‑up, troubleshooting, and root cause analysis using structured problem‑solving methods (e.g., 8D, 5‑why).
Working knowledge of process safety principles, risk assessment techniques (HAZOP, LOPA), and regulatory requirements applicable to lab and pilot operations.
Strong analytical and data analysis skills with experience using statistical tools, design of experiments (DOE), and process modeling or simulation software.
Excellent written and verbal communication skills: able to prepare clear technical documentation, present data and recommendations to cross‑functional teams, and support decision making.
Ability to manage multiple priorities in a fast‑paced environment, collaborate across disciplines, and maintain attention to detail while delivering results.
Proficiency with engineering and lab software (e.g., process simulation, data analysis tools, electronic lab notebooks, document control systems) and competency with ticketing/work‑order systems.
Preferred Qualifications - Domain & Tools
Advanced degree (MS/PhD) in Chemical Engineering or related discipline or relevant professional certifications (e.g., PE, Six Sigma) is a plus.
Experience with pilot plant operation, equipment commissioning, and scale‑up of complex chemistries, including handling of hazardous or sensitive materials.
Familiarity with statistical process control (SPC), DOE, FMEA, and other reliability/continuous improvement methodologies.
Experience with process safety management systems, environmental controls, and regulatory compliance in a laboratory or pilot manufacturing context.
Hands‑on experience with automation, process control systems (DCS/PLC), or lab instrumentation preferred.
Work Environment & Compensation
Full‑time position within an interdisciplinary engineering, R&D, and operations organization; role combines office‑based engineering work with regular hands‑on lab and pilot area activities.
Competitive salary and benefits package commensurate with experience, including health coverage, retirement plan options, paid time off, and professional development support.
Opportunities for training, certifications, conference participation, and career growth within a diverse, inclusive, and safety‑focused workplace.
We are committed to diversity, equity, and inclusion and foster a respectful work environment that supports work‑life balance and employee well‑being.
- Department
- Engineering & Technical
- Role
- Chemical Engineer
- Locations
- Dammam, Riyadh, Jeddah, Cairo, Amman, Dubai, Delhi, Lahore
About Stellar Hunters
At Stellar Hunters, we specialize in connecting businesses with transformative talent through tailored recruitment and workforce solutions. With expertise in executive search, resource augmentation, and remote team outsourcing, we deliver scalable and efficient strategies that align with your organization’s unique goals.
Our deep understanding of local markets, particularly in the GCC region, positions us as a trusted partner for businesses navigating complex talent challenges. Leveraging AI-driven processes and a network of over 3 million candidates, we are committed to accelerating your success by securing leaders and professionals who drive results.